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FAQ Tag: 3D printing

Do printed models need to be fully post-cured before thermoforming?

Yes. Printed models should be washed and post-cured according to the resin manufacturer’s protocol before thermoforming. Inadequately processed resin may remain tacky, distort more easily or interact with the heated…

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Can I thermoform over a 3D-printed model?

Yes. Thermoforming over 3D-printed models is now a common digital workflow. The printed model should be dimensionally accurate, made from a resin suitable for thermoforming conditions and correctly washed and…

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Which 3D printing resin can be used for thermoforming?

Use a dental model resin whose manufacturer specifically supports thermoforming or confirms that it remains dimensionally stable under the required heat exposure. Not every general-purpose 3D-printing resin is suitable. Printer,…

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Can I thermoform directly over a resin model?

Yes, provided the resin model has been accurately printed, thoroughly washed, correctly post-cured and is suitable for the thermoforming conditions being used. This is a common digital workflow for retainers,…

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Can clear aligners be made in-house?

Yes. An in-house workflow can include intraoral scanning, digital orthodontic planning, 3D printing of staged models, thermoforming, trimming and finishing. The practice or laboratory needs suitable software, printing capability, validated…

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Is it better to thermoform or directly 3D print clear aligners?

Direct 3D printing is developing rapidly and may eventually simplify production by eliminating the printed model. Thermoforming, however, remains a mature and widely established workflow with a broad range of…

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What is the difference between a thermoformed and 3D-printed splint?

A thermoformed splint is made by heating a thermoplastic sheet and adapting it over a physical model. A directly 3D-printed splint is manufactured from a digital design using a printable…

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Can I make a retainer directly from an intraoral scan?

An intraoral scan provides the digital information needed to create the model. In a conventional thermoforming workflow, the scan is converted into a printable dental model, the model is 3D…

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Is dental thermoforming still relevant in digital dentistry?

Yes. Digital dentistry has changed how the model is produced, but it has not removed the need for thermoforming. A modern workflow can begin with an intraoral scan, followed by…

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Can I thermoform over a 3D-printed model?

Yes. Thermoforming over 3D-printed models is now a common digital workflow. The model should be dimensionally accurate, produced from a resin suitable for thermoforming conditions, and correctly washed and post-cured…

Continue reading Can I thermoform over a 3D-printed model?
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